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Understanding the Mass Flow Summary Output Print E-mail
Some of the modules have the capability to produce a summary report of computed data. These summaries are usually integrations of some parameter over each valid boundary patch, as well as a summation of all of the data for the whole model.  To print these summaries in the output file, you have to select them in CFD-ACE-GUI under the Out-->Print tab.  The most commonly selected summary is that of Mass Flow, which will be discussed in this tip.





A sample microfluidic problem setup is shown in the figure above.  The Inlet, Outlet and two interfaces have been highlighted.  The flow enters through the Inlet, divides into two channels (Straight and Curved) and then recombines ahead of the Outlet.  The solution was run for 5 time steps.  The Mass Flow Summary (including Interfaces) after the last step is shown below.

Name:  User assigned Boundary Name

Key:  Unique identifier for each boundary (automatically assigned by the grid generator)

Type:  User assigned Boundary Condition Type

Inflow:  Computed rate of mass flow entering the system through the boundary (positive by   convention)

Outflow:  Computed rate of mass flow exiting the system through the boundary (negative by convention)

Sum:  Sum of Inflow and Outflow

Mass Accumulation:  This appears only for transient runs. It is the mass that has entered the system in the current time step but has not left the system yet.  This is not an error term!

Total volume source:  This reports the data pertaining to a mass source in the system, if present. Such a mass source can be introduced in the system through the problem set up in CFD-ACE-GUI under VC-->VC Setting Mode:Flow.

Total Mass Flow Summary:  Sum of all the data rows (excluding interfaces) – this is the overall mass flow summary of the system.  The three numbers in this row denote total inflow, total outflow and the total sum.  This total sum (or Flow Imbalance) is a measure of the error in the flow computation.
FREQUENTLY ASKED QUESTIONS:

Why select Include Interfaces?
By checking the Include Interfaces box in the Out-->Print tab in CFD-ACE-GUI, mass flow data through the fluid-fluid interfaces in the system is included in the Mass Flow Summary. This is especially helpful in cases, like the sample problem, where the flow branches off into two (or more) streams.  Then, the mass flow through any branched channel can be located in the Mass Flow Summary.  For example, in the sample problem, mass flow through the Curved and Straight channels are given by the mass flow numbers for the CURVED_CHANNEL_INT and STRAIGHT_CHANNEL_INT interfaces respectively.  Please note that because flow merely passes through the interfaces, their Inflow and Outflow have the same magnitude, but opposite sign.  Thus, these numbers are not included in the Total Mass Flow Summary row.

How to tell if the solution has converged?
The Residual Plot is usually a good indicator of the convergence of a solution, but it is recommended that the user confirm the same by checking the available Summaries.  For example, in the Mass  Flow  Summary  above, the  Flow  Imbalance (-1.59428E-21) is 10 orders of magnitude smaller than the Inflow or Outflow (~±8.37142E-11).  This is a well converged solution – typically an imbalance 3-4 orders of magnitude smaller than the Inflow/Outflow indicates good convergence.

Convergence problems? Is there any inflow through the Outlet?
In certain cases, if the Outlet is not drawn out far enough, flow disturbances close to it may cause the fluid to come back into the system through it.  This may give rise to convergence problems.  The Inflow column in the Mass Flow Summary is the quickest way to find out if there is any inflow through an Outlet (0.00 for OUTLET_FACE in the sample problem).

If you have any questions about this feature or would like us to discuss some other topic in the future, please let us know.

Santosh Kini
Applications Engineer
ESI Group
 

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